Complete Injury Guide

The Ultimate Guide to Achilles Tendon Injuries

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

Everything patients ask Dr. Sagar Desai about Achilles tendon ruptures — causes, diagnosis, treatment choices, surgery, and recovery — organized below by topic.


Chapter 1

Understanding the Achilles Tendon

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

Achilles tendon injuries have hit the mainstream news, with some major athletes sustaining full Achilles ruptures on camera. These injuries were traditionally seen as career-ending, but our understanding of how to manage them has drastically improved over the past 15 years, and surgical treatments and techniques have improved drastically over the past 10. Whether treatment involves surgery or a structured non-operative rehabilitation program, the outlook is excellent for most patients.

I am a high-volume foot and ankle surgeon in Toronto, Ontario, and I specialize in Achilles tendon injuries — I see between 2 and 10 new Achilles ruptures per week, and I've encountered patients from many different walks of life over the past 10 years. This guide explains Achilles injuries the same way I explain them to my own patients in clinic: clearly, practically, and without unnecessary medical jargon.

An Achilles tendon usually ruptures when the force placed through it exceeds what the tendon can tolerate. The classic mechanism is a sudden, powerful contraction of the calf while the foot is planted — the "push-off" mechanism. Many patients are surprised that such a simple action can cause an Achilles rupture; if you look up some of the most famous athletes who have suffered this injury, you'll note the action that caused it was rarely dramatic.

The injury often appears sudden, but the tendon may already have developed microscopic degeneration over time. Some studies suggest most Achilles ruptures occur in tendons with some degeneration — chronic tendinitis, essentially — despite the fact that many patients have no pain or warning symptoms before the rupture. A tendon can feel completely normal one moment and fail during an otherwise routine sporting movement the next.

When I was in medical school, the textbook answer for who was most at risk was the "weekend warrior" — male recreational athletes in their 30s and 40s who perform high-intensity activity intermittently, spending most of the week sitting at work and then asking the tendon to tolerate repeated sprinting, jumping, and direction changes on the weekend. This mismatch between conditioning and demand is one reason sports such as basketball, pickleball, tennis, and soccer are so frequently associated with the injury.

When I started my practice in 2015, this was generally the demographic I saw in clinic. Over the past 10 years or so, this demographic has drastically changed. Firstly, I see a much higher rate of injuries in women, which I attribute to an increase across the board in women participating in sports and other recreational activities. Secondly, I see a much higher rate in more seasoned athletes — a high volume of athletes over the age of 60 — which I attribute to a general increase in older athletes becoming more active and engaged. Pickleball has taken off in the past 5 years, and it's very popular with this specific demographic. Finally, I see a higher incidence in younger athletes and teenagers; there are many theories as to why, including single-sport training and excessive training volume.

↑ Women

Rising with increased sports participation

60+

Rising with increased sports participation

Teens

More common with single-sport training

A sudden "pop"

Often described as feeling like someone kicked or struck the back of the ankle.

You can often still walk

One of the biggest misconceptions — walking does not rule out a rupture.

Swelling & bruising

Usually develops within hours to days, and can track down into the foot.

Weak push-off

Difficulty rising onto the toes or pushing off is a key warning sign.

If you have sustained what you think is an Achilles rupture, I believe the most important factor in management is early diagnosis. I would recommend seeking medical attention immediately to confirm the diagnosis — I cannot stress enough the importance of early detection.


Don't wait.

Achilles ruptures are frequently mistaken for ankle sprains. Seek assessment within hours — not days.

FAQ


Chapter 2

Diagnosing an Achilles Tendon Rupture

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

One of the most important parts of treating an Achilles tendon rupture is making the diagnosis early. Although Achilles ruptures are common, they are also commonly misdiagnosed as ankle sprains or calf strains. If you have classic symptoms — such as feeling a "pop," or feeling like someone kicked you from behind while pushing off on your ankle — you must assume you have an Achilles rupture and seek prompt treatment. Early diagnosis is key for a good long-term outcome.

In my practice, I rely solely on clinical examination to diagnose an Achilles rupture. The three classic signs on clinical exam are: a palpable gap, where pressing against the tendon reveals a clear gap suggesting rupture; excessive resting tension, where — with the patient lying prone — the injured foot "hangs" at the end of the bed while the uninjured foot points downward; and a positive Thompson Test, where squeezing the calf muscle in the prone position should plantarflex the foot, and a ruptured Achilles means the foot doesn't move at all.

In most cases, the diagnosis can be made with a careful history and physical examination. In my practice, if I have any uncertainty as to the diagnosis, I order an ultrasound — in less than 5% of cases. When I do get an ultrasound, I review the images myself to confirm the specific characteristics, because ultrasound reports can be very misleading. I've lost count of the number of times I've seen an ultrasound report state "partial rupture" when there was clearly a full rupture present, and vice versa. I certainly don't rely on ultrasound reports alone to confirm a diagnosis. MRI is very rarely used in my practice, unless I'm managing a chronic or missed Achilles rupture.

FAQ


Chapter 3

Surgery vs. Non-Operative Treatment

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

One of the first questions patients ask after being diagnosed with an Achilles tendon rupture is: "Do I need surgery?" The answer depends on the individual. Modern rehabilitation has changed the way Achilles ruptures are treated, and both operative and non-operative treatment can produce excellent outcomes. Surgery lowers the risk of re-rupture and may provide slightly greater strength and a faster recovery, while non-operative treatment avoids the risks of surgery. The correct treatment depends on the patient, the injury, and the patient's goals.

Historically, surgery was recommended because older studies showed high re-rupture rates after non-operative treatment — but those studies used prolonged casting and delayed rehabilitation. A landmark randomized trial from Western University in London, Ontario, demonstrated that accelerated rehabilitation with early weight-bearing and physiotherapy produced outcomes similar to surgery in many patients, fundamentally changing Achilles tendon management. I was actually an orthopaedic surgery resident at Western at that time, and I witnessed firsthand how much this study changed the management of Achilles tendon ruptures in many countries.

From my perspective, modern literature shows surgery lowers re-rupture rates, may improve strength slightly, and allows a faster recovery. The best studies suggest approximately 0.6% re-rupture after surgery versus approximately 6% after non-operative treatment — a 10x difference between the two options. However, I always highlight that statistical significance does not mean clinical significance. Simply because the studies show a statistical improvement doesn't mean we apply those statistics to every single patient. I find that many clinicians approach Achilles tendons in a black-and-white fashion — either they recommend surgery, or they don't. I approach patients differently depending on their individual circumstances:

Example

A 65-year-old, generally sedentary patient who played pickleball for the first time in their life and suffered an Achilles rupture. Treated within a few hours from injury and placed in a cast in plantarflexion, with no plans to ever play pickleball again — often a good non-surgical candidate.

Example

A 25-year-old professional basketball player who suffered a full Achilles rupture and plans on rehabilitating and returning to their previous level of performance — often a stronger case for surgical repair.

In addition to re-rupture risk, strength is also a factor — patients undergoing surgery generally recover slightly greater calf strength, though this difference is most relevant for elite athletes. Speed of recovery and return to sport is also a factor: operative patients often discontinue the boot sooner and return to sport around 5–6 months, while non-operative patients typically return around 9–12 months, though this is highly variable. In my practice, here are a few of the key factors I consider before educating my patients: patient factors like age, health, occupation, activity level, and goals; treatment timing — early immobilization in plantarflexion versus delayed presentation; physical examination findings such as tendon gap, tension, and healing characteristics; injury factors like rupture location; and access to rehabilitation, since successful recovery depends heavily on excellent physiotherapy and patient compliance. There is not one correct treatment for every Achilles rupture — there is a correct treatment for your Achilles rupture, and my recommendation is individualized after considering your injury, your health, and your goals.

Non-Surgical

Structured Rehab

Re-rupture risk

Return to sport

Avoids surgical risk

Best for

~6%

9–12 months

Yes

Lower-demand activity

Surgical

Minimally Invasive Repair

~0.6%

Re-rupture risk

Return to sport

Procedure time

Best for

5–6 months

~10 minutes

Active / high-demand patients

Clinical Literature & Key Studies

  • 1. Myhrvold SB, et al. Nonoperative or Surgical Treatment of Acute Achilles Tendon Rupture. N Engl J Med. 2022;386(15):1409–1420.

    Largest trial in this body of evidence (n=526, three arms). Re-rupture: 6.2% nonoperative vs. 0.6% in both surgical groups; no significant difference in functional outcome scores or physical performance between groups at 12 months.

  • 2. Fischer S, et al. Prospective Randomized Clinical Trial of Open Operative, Minimally Invasive and Conservative Treatments of Acute Achilles Tendon Tear. Arch Orthop Trauma Surg. 2021;141(5):751–760.

    Three-arm RCT (n=90), 24-month follow-up. No significant differences in functional outcomes between groups; re-ruptures were rare across all three (1 open, 1 MIS, 2 conservative).

  • 3. Maempel JF, et al. Operative Repair of Acute Achilles Tendon Rupture Does Not Give Superior Patient-Reported Outcomes to Nonoperative Management. Bone Joint J. 2020;102-B(7):933–940.

    Longest follow-up in this set (~15.7 years). No significant difference in dysfunction index, ATRS, or patient satisfaction between operative and conservative groups.

  • 4. Makulavičius A, et al. Outcomes of Open "Crown" Type v. Percutaneous Bunnell Type Repair of Acute Achilles Tendon Ruptures. Foot Ankle Surg. 2020;26(5):580–584.

    RCT comparing two surgical techniques (n=87). No significant difference in outcome scores or satisfaction; percutaneous repair was significantly faster, with no deep infections in either group.

  • 5. Manent A, et al. Acute Achilles Tendon Ruptures: Efficacy of Conservative and Surgical (Percutaneous, Open) Treatment. J Foot Ankle Surg. 2019;58(6):1229–1234.

    Three-arm RCT (n=34). No total reruptures in any group; similar efficacy across conservative, percutaneous, and open treatment when early weight-bearing rehab was used.

  • 6. Rozis M, et al. Outcome of Percutaneous Fixation of Acute Achilles Tendon Ruptures. Foot Ankle Int. 2018;39(6):689–693.

    RCT comparing open vs. percutaneous repair (n=82). Similar complication rates and return-to-work time; open repair had more wound-related complications, percutaneous had more nerve paresthesias.

  • 7. Lantto I, et al. A Prospective Randomized Trial Comparing Surgical and Nonsurgical Treatments of Acute Achilles Tendon Ruptures. Am J Sports Med. 2016;44(9):2406–2414.

    RCT (n=60), 18-month follow-up. Surgery produced significantly better calf strength recovery (10–18% advantage at 18 months) and better physical-function scores; overall outcome scores were not significantly different.

  • 8. Karabinas PK, et al. Percutaneous Versus Open Repair of Acute Achilles Tendon Ruptures. Eur J Orthop Surg Traumatol. 2014;24(4):607–613.

    RCT comparing two surgical techniques (n=34), 24-month follow-up. No significant difference in re-rupture rates; complication types differed by technique, consistent with the wider literature.

  • 9. Kołodziej L, et al. Efficacy and Complications of Open and Minimally Invasive Surgery in Acute Achilles Tendon Rupture. Int Orthop. 2013;37(4):625–629.

    RCT comparing two surgical techniques (n=51). No significant difference in re-rupture rates; wound-related issues were more common with the open technique.

  • 10. Olsson N, et al. Stable Surgical Repair With Accelerated Rehabilitation Versus Nonsurgical Treatment for Acute Achilles Tendon Ruptures. Am J Sports Med. 2013;41(12):2867–2876.

    RCT (n=100). Zero re-ruptures in the surgical group vs. 5 in the nonsurgical group; surgical group showed significantly better jump and hopping performance at 12 months.

  • 11. Keating JF, Will EM. Operative Versus Non-Operative Treatment of Acute Rupture of Tendo Achillis. J Bone Joint Surg Br. 2011;93(8):1071–1078.

    RCT (n=80). No significant difference in functional outcomes between groups; re-rupture was numerically higher nonoperatively but did not reach statistical significance.

  • 12. Willits K, et al. Operative Versus Nonoperative Treatment of Acute Achilles Tendon Ruptures: A Multicenter Randomized Trial Using Accelerated Functional Rehabilitation. J Bone Joint Surg Am. 2010;92(17):2767–2775.

    Multicenter RCT (n=144). Re-rupture not significantly different (2 operative vs. 3 nonoperative) when both groups followed accelerated rehab; more soft-tissue complications in the surgical group.

  • 13. Nilsson-Helander K, et al. Acute Achilles Tendon Rupture: A Randomized, Controlled Study Comparing Surgical and Nonsurgical Treatments Using Validated Outcome Measures. Am J Sports Med. 2010;38(11):2186–2193.

    RCT (n=97). Re-rupture: 12% nonsurgical vs. 4% surgical (not statistically significant); concluded early mobilization benefits patients regardless of treatment choice.

FAQ


Chapter 4

Achilles Tendon Repair Surgery

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

This chapter walks through the entire process — from arriving at the hospital to returning home after surgery. This reflects Dr. Desai's individual approach at his hospital; specifics vary among surgeons and institutions. All patients receive a regional anesthetic, often called a nerve block, where the anesthesiologist places freezing medication behind the knee to numb the lower leg. This provides excellent pain control during surgery and often continues working for several hours afterward. Many patients also choose light sedation so they remain sleepy and relaxed throughout the procedure, while others prefer to stay awake.

Once in the operating room, patients are positioned face-down (prone). After the leg is cleaned with a sterile solution and draped, Dr. Desai performs the repair via a minimally invasive procedure designed to reconnect the completely ruptured tendon. The surgery is done through a small incision using specialized instruments that pass strong sutures through the tendon; these sutures are then secured into the heel bone using anchors, creating a strong repair while minimizing the size of the incision.

Immediately after the procedure, patients are placed into a walking boot while still in the operating room — unlike older protocols requiring prolonged casting and strict non-weight-bearing, this protocol allows weight-bearing immediately after surgery. The procedure itself typically takes approximately 10 minutes, though total time at the hospital is longer due to preparation, anesthesia, and recovery-room monitoring before discharge.

∽10 min

Typical time for the repair itself

Same Day

Walking boot fitted in the OR, weight-bearing begins

Regional Block

Nerve block numbs the leg for hours afterward

Achilles tendon repair is a very successful operation, but like any surgical procedure, it carries potential risks:

Infection / wound issues
<1%

Sural nerve irritation
1%

Re-rupture
<1%

Persistent heel discomfort
~5%

FAQ


Chapter 5

Recovery After Repair

By Dr. Sagar Desai, MD, MSc, FRCSC
Orthopaedic Surgeon, Foot and Ankle Reconstruction
Toronto, Ontario, Canada

The first day after surgery is usually much easier than most patients expect. The focus is simple: go home, rest, elevate the leg, and let the body begin healing. Before leaving the hospital, the leg is placed into a walking boot (or, if one wasn't purchased in advance, a traditional cast) that must stay on continuously until the first postoperative visit, roughly two to three weeks later. In the boot, patients can begin walking immediately, bearing as much weight as comfortable — one of the major advantages of this protocol; in a traditional cast, the leg must remain completely non-weight-bearing until instructed otherwise. A knee scooter is often easier and safer than crutches for getting around early on.

The first two weeks are about protecting the repair: normal day-to-day activity at home is fine, but unnecessary walking, shopping trips, and prolonged time on the feet should be avoided, since overdoing it tends to increase swelling and slow recovery. The boot stays on at all times, including sleep, and must stay dry. Pain typically improves quickly — many patients no longer need prescription medication after the first 24–48 hours.

Weeks 2–6 bring the first postoperative visit: stitches come out, the incision is checked, and the ankle position is gradually adjusted from the boot's initial plantarflexed setting toward neutral over several weeks (heel lifts are gradually removed if using a standard boot). Once stitches are out, normal showering can resume, though baths and pools should wait until six weeks. A night splint becomes an option after two weeks for more comfortable sleeping. Physiotherapy typically starts around this point — generally once or twice weekly at first — focusing on restoring gentle ankle motion (not stretched past neutral), light resistance work, seated heel raises, and stationary cycling in the boot.

By six weeks, most patients feel like they're "turning the corner," transitioning out of the boot between weeks 6 and 7 into regular shoes with a 1 cm heel lift recommended for the first six months. Physiotherapy usually increases to 2–3 times weekly, adding standing double-leg heel raises, progressive calf strengthening, balance and gait retraining, and walking without the boot. This stage carries the highest risk of re-rupture — the tendon feels much better even though it's still healing internally, so explosive movements like jumping, sprinting, or pickleball still need to wait.

Highest re-rupture risk: weeks 6–12.

Walking, cycling, and the elliptical are excellent ways to build endurance during this window — but explosive push-off activity (basketball, pickleball, tennis, sprinting) should wait until the tendon has matured further, generally toward the five-month mark.

Beyond 12 weeks, recovery shifts from healing toward performance — most patients are walking comfortably in regular shoes, and this is typically the final routine follow-up visit. The heel lift continues until six months. Physiotherapy becomes more individualized: restoring motion beyond neutral, advanced balance and proprioception work, sport-specific drills, and progressing through cycling, elliptical, jogging, and eventually running. By five to six months, most patients have regained enough strength, mobility, and confidence to gradually resume the sports and activities they enjoy — though the exact timeline depends on healing and rehab progress rather than the calendar alone.

Day 0

Return to full recreational sport

Weeks 2–6

Stitches removed, physiotherapy begins

Weeks 6–12

Out of the boot, regular shoes with a heel lift — highest re-rupture risk window

3 Months

Out of the boot, regular shoes with a heel lift — highest re-rupture risk window

5–6 Months

Return to full recreational sport

Criteria for Return to Running (3 Months)

Rather than a fixed date, Dr. Desai uses a published Delphi consensus framework (Gaspar M, et al. Sports Med. 2026) — running resumes once a patient meets all seven of these clinical milestones:

1. No pain in daily life

Absence of pain during everyday activities.

2. No pain during/after rehab

No pain during or following therapy sessions.

3. Normal gait

Walking without a limp.

4. Tiptoe walking

Able to walk comfortably on tiptoes.

5. Single-leg heel rises

Able to perform ten single-leg heel rises.

6. Single-leg balance

Good balance standing on the operated leg.

7. Feels ready

Patient feels psychologically ready to resume running.

Disclosure.

Dr. Desai recommends perioperative immunonutrition (an amino acid and omega-3 combination) to support surgical recovery. He discloses that this is his own company's product — a conflict of interest patients should be aware of when discussing it.

FAQ